PRODUCTION OF PLASTIC MATERIALS

PRODUCTION OF PLASTIC MATERIALS

ABSTRACT

Generally, plastic is defined as long-chain organic material which can be formed into desired shape by the application of heat and pressure, also it extends to include so many organic metallic complex and also certain long-chain inorganic material based principally on silicon, phosphorus, nitrogen, aluminum or boron or mixtures of these. It is still however true to say that the bulk of current commercial plastic are modified organic chemical, and that the inorganic polymers and the organic-metallic are limited in production and used only for special purpose .plastic form a group of high polymers which have a fair range of deformability and mould ability particularly at high temperature. In plastic, the polymer formed don’t have the same molecular weight and since the polymer are not amenable to the ordinary method of separation. Injection molding process, of all other process such as, calendaring, casting , forming,expanding, coating decorating etc, was used  because of its applicability in the production of  several different types of products. It also reduces loses due to mouilding.The process involves the use of authomated injection machine which consist of two major part: injection section and clamping section . The injection section consist of the section pump which enable the feed (pellets of mixed co-polymer raw material and the colours) to be introduce into the feed hopper. It also has the hopper part that allows the fed pellets to enter into the ram chamber where it is pushed into the heating cylinder where the pellets are melted in the presence of high heat generated by the electric heat. The movement of torpedo backward and forward aids the inlet of the pellets, as it goes forward .  On moving backward , the molten plastic enters the injection nozzle which pushes the molten plastic into the mould which is detachable, and also attachable depending on the type of product to be produced. The mould is aided with a cooling film that allows the molten moulded plastic to be cooled, and formed the shape of the mould.

PRODUCTION OF PLASTIC MATERIALS